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Lean Benefits Calculator
Dashboard
Manufacturing Benefits Calculator
Quick Changeover Calculator
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Dashboard
Manufacturing Benefits Calculator
Quick Changeover Calculator
Estimate Benefits
Cash Flow Benefits
P&L Benefits
Grand Total:
Direct Labor:
Floor Space:
WIP Cost to Carry:
Finished Goods Cost to Carry:
Raw Material Cost to Carry:
Overtime Reduction:
MCT Reduction:
Quality Benefits:
Increased Profit:
Opportunity Cost:
1
Company Data
2
Direct Labor
3
Floor Space
4
Work In Process Inventory
5
Finished Goods Inventory
6
Raw Material Inventory
7
Overtime Expense
8
MCT Reduction
9
Quality Improvements
10
Sales Impact
11
Opportunity Cost
Lean Benefits Calculator
Audio Help
http://leanbenefitscalculator.com/wp-content/uploads/2019/12/Benefits-Calculator-Tab-1.wav
Name of the Target Area
target_area_name
Analyst Name(s)
names
Analysis Date
datepicker9219
Email Address
email
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Audio Help
http://leanbenefitscalculator.com/wp-content/uploads/2019/12/Benefits-Calculator-Tab-2.wav
Direct Workers
1
direct_workers
Average Hourly Rate
direct_hourly_rate
Paid Hours Per Shift
8
hours_shift
Working Days Per Year
240
days_year
Total Direct Dollars
Total annual labor dollars in the target area:
Calculate Benefits
Expected Direct Labor Productivity Change
0
direct_improvement
Expected Productivity Benefits
is the expected benefit.
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Audio Help
http://leanbenefitscalculator.com/wp-content/uploads/2019/12/Benefits-Calculator-Tab-3.wav
Floor Space in Target Area
floor_space
Cost Per Unit of Measure
cost_sqft
Total Floor Space Dollars
Total Floor Space in Square Feet:
Calculate Benefits
Percent Change in Floor Space
0
fs_percent_change
Floor Space Savings in Dollars
Floor space savings:
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Audio Help
http://leanbenefitscalculator.com/wp-content/uploads/2019/12/Benefits-Calculator-Tab-4.wav
Current WIP Inventory Dollars
wip_dollars
Current State Lead Time (Days)
current_state_MCT
Future State Lead Time (Days)
future_state_MCT
Work In Process Inventory Cost to Carry %
WIP Cost To Carry %
Calculate Benefits
WIP Inventory Change
WIP Dollar Benefit:
WIP Cost to Carry Benefit
WIP Cost To Carry Dollar Benefit:
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Audio Help
http://leanbenefitscalculator.com/wp-content/uploads/2019/12/Benefits-Calculator-Tab-5.wav
Current Finished Goods Inventory
current_fg
Target Finished Goods Change %
0
target_fg_percent
Finished Goods Cost to Carry %
FG Cost To Carry
Benefits Calculation
Change in Finished Goods Inventory Dollars
Finished Goods Inventory Dollar Benefit:
Finished Goods Cost of Carrying Benefit
Finished Goods Cost of Carrying Inventory Benefit:
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Audio Help
http://leanbenefitscalculator.com/wp-content/uploads/2019/12/Benefits-Calculator-Tab-6.wav
Current Raw Material Inventory Dollars
current_rm_dollars
Change in Raw Material Percentage
0
change_rm_percent
Raw Material Cost To Carry %
RM Cost To Carry
Calculated Benefits
Raw Material Dollars Benefit
Raw Material Dollars:
Raw Material Cost To Carry Benefits
Raw Material Cost to Carry Inventory Benefit:
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Audio Help
http://leanbenefitscalculator.com/wp-content/uploads/2019/12/Benefits-Calculator-Tab-7.wav
Current Overtime Dollars per Year
current_overtime
Reduction in Overtime Percent
0
overtime_percent
Expected Benefit
Reduction in Overtime Benefit
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Audio Help
http://leanbenefitscalculator.com/wp-content/uploads/2019/12/Benefits-Calculator-Tab-8.wav
Current State MCT
Future State MCT
Value per Day of MCT Reduction
MCT_value
Estimated Benefit
Calculated MCT Benefit
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Audio Help
http://leanbenefitscalculator.com/wp-content/uploads/2019/12/Benefits-Calculator-Tab-9.wav
Current Cost of Quality
cost_of_quality
Percent Quality Improvements
0
quality_percent
Estimated Benefits
Cost of Quality Benefit
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Audio Help
http://leanbenefitscalculator.com/wp-content/uploads/2019/12/Benefits-Calculator-Tab-10.wav
Annual Revenue Attributed to Target Area
area_revenue
Sales Growth Attributed to Process Improvement
0
sales_percent
Profit Margin
profitmargin
Estimated Benefit
Estimated Increase in Sales
Estimated Increase in Profit
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Monthly Cost Savings Opportunity
spinner5285
Potential Delay
spinner5882
Type your text here
Total Opportunity Cost
Type your text here
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Saving Your Results
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